Assembly Automation in Aircraft Construction

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The production of aircraft shells in small series is characterized by manual labor and high flexibility. For large series, automation with complex robotic cells is worthwhile, although flexibility in production is severely restricted.
The project aims to pursue an intermediary approach. Today, the production of small batches can be significantly supported by location-flexible robot systems. They process components with laser methods and assemble essential areas of the body shells with rivets. Mobile measuring robots ensure quality, i.e. they automatically measure location-flexible machining robots and check the results of machining. This is achieved by autonomy of the robots and robot-robot cooperation. The actions of the robots are generated automatically. There is no need for human operators. In addition, different processes can be implemented flexibly.
The SWAP-IT architecture ensures scalability and optimized utilization of operating resources.

Current situation and challenges

  • large structures in aircraft construction
  • high accuracy and quality requirements
  • complex tasks are usually carried out by humans

Our project results

  • Autonomous calibration by cooperating robot systems
  • Execution of different processes with the same location-flexible robots
  • Scalability and optimized utilization of operating resources through SWAP-IT production architecture

Our vision

  • Automation of complex assembly and inspection tasks
  • Establishment of location-flexible robot systems for the manufacturing of small batches
  • Increase automation potentials efficiently through automatic generation of robot actions, without teach-in or manual programming

Fields of application

  • Aircraft construction
  • Automotive industry
  • Shipbuilding and other large structures