Robotics

Robotics – Using Automation for More Flexible, Efficient, and Resilient Manufacturing Processes

Companies today face profound changes: rising customer demands, increasing global competitive pressure, skilled labor shortages, volatile supply chains, and the need for sustainable, more efficient production processes. Traditional manufacturing structures are increasingly reaching their limits – flexibility, quality, and cost must be optimized simultaneously.

Industrial robotics provides the decisive answer to these developments. Modern robotic systems enable precise, repeatable, and around-the-clock production processes. They boost productivity, improve process reliability, and reduce production costs in the long term. At the same time, they relieve employees of monotonous or physically demanding tasks, creating space for higher-value activities. A key advantage lies in their high adaptability: robots can be seamlessly integrated into existing production environments, support variant-rich manufacturing, and enable short response times to market changes. This makes companies more resilient to fluctuations and allows them to bring new products to market faster. Industrial robotics is therefore not just a technological advancement but a strategic success factor – for future-proof production, stronger competitiveness, and sustainable growth in the era of Industry 4.0.

The Fraunhofer Production Alliance offers comprehensive robotics expertise: from analyzing industrial processes to developing flexible industrial robots, collaborative systems (HRC), and autonomous mobile robots, as well as intelligent gripping and sensor systems, AI-based perception, digital simulation, and secure system integration. With practice-oriented research, state-of-the-art infrastructure, and direct industry relevance, the institutes develop customized solutions that increase productivity, reduce costs, and make companies sustainably future-ready.

Our Research Expertise

Cognitive and Autonomous Robotics

Cognitive and Autonomous Robotics represents the next generation of intelligent machines.
Our institutes develop self-learning robotic systems that perceive their environment, make decisions, and adapt to changing production conditions. Through AI and machine learning, robots are created that move autonomously, detect errors, and optimize processes. Whether mobile robots in logistics or adaptive production assistants, we enable companies to transition to the autonomous factory.

Human-Robot Collaboration and Assistance Systems

When humans and robots work together safely, new potentials emerge.

Our institutes develop collaborative robotic solutions (cobots) that support humans – from ergonomic design to productivity enhancement.

We create safe, intuitive systems that can be flexibly adapted to production requirements. Whether in industry or SMEs, we support companies in implementing HRC technologies.

Feasibility Studies & Economic Analyses

We provide companies with a reliable foundation to assess the feasibility, benefits, and risks of new automation solutions. This includes technical, economic, and safety-related aspects – from requirements analysis and technology selection to prototypes and testing. The result: a concise feasibility report with clear recommendations and a roadmap for secure decisions and minimal risks.

Software Solutions for Robot Control and Digital Twins

Digital twins make production systems transparent, safe, and controllable.
We create virtual representations of robotic systems and equipment to simulate, plan, and optimize processes – before they are implemented.
Through simulation, AI, and data analytics, processes can be adjusted in real time, downtime minimized, and efficiency potentials leveraged. Companies benefit from faster development cycles and greater planning reliability.

Customized Industrial Robots

Together with our industry partners, we analyze specific tasks in production and logistics and develop modular robotics and HRC (Human-Robot Collaboration) solutions tailored to these requirements. This includes integrating sensors, control systems, safety features, and software, building functional demonstrators, and transferring them into real production environments – including the special requirements of human-robot collaboration and autonomous systems such as mobile robots or flexible grippers.

Connected Data Spaces & Industrial Applications

From concept to implementation: We support companies in integrating robotic solutions into existing production environments.

Our experts develop holistic system solutions – connected, scalable, and future-proof.

Whether IoT connectivity, cloud-based control, or Industry 4.0 integration – we create the technical foundation for the production of tomorrow.

In addition, we offer cost-benefit analyses, demonstrators, and training to ensure successful technology deployment in practice.

Reference Projects

 

EMOTION

In the »EMOTION« project, human-technology solutions are being developed for the resilient production of tomorrow.

 

SWAP

The Fraunhofer flagship project “Heterogeneous, Load-Optimized Robot Teams and Production Architectures” (»SWAP«) is developing new technological concepts for shaping the production of the future..

Industrial Use Cases

Robotics research within the Fraunhofer Production Alliance demonstrates its impact through concrete industrial application scenarios. In close collaboration with industry partners, our institutes develop and test innovative robotic systems that make production-related processes more efficient, flexible, and secure. The spectrum ranges from collaborative robots for assembly to autonomous transport systems in logistics and assistance robotics for human-centered tasks in manufacturing. Our work addresses key challenges in sectors such as mechanical engineering, the automotive industry, aerospace, and process and production logistics.

Robotics & Cobots

Fraunhofer Institute for Mechatronic Systems Design IEM – Paderborn

Robotics & Logistics

Fraunhofer Institute for Material Flow and Logistics IML - Dortmund

Robotics & Assistive Systems

Fraunhofer Institute for Manufacturing Engineering and Automation IPA - Stuttgard